Coatings, Iron Phosphate Process
Phosphate coatings, Iron applied via spray, immersion, or steam are designed to suit every process, whether you need an iron phosphate or a combination detergent and iron phosphate.
Spray
CrysCoat 2707 is a liquid, single-package, acidic product that cleans, produces an iron phosphate coating on iron and steel, and prepares aluminum, galvalume, galvanized, galvanneal and other zinc substrates for paint. CrysCoat 2707 is specially formulated as an economical replacement for molybdate-accelerated iron phosphates experiencing more restrictive discharge limitations. It cuts processing costs by treating mixed runs of metals at energy-saving low temperatures. What's more, CrysCoat 2707 has powerful cleaning ingredients that are low foaming so no defoaming additive is needed. In some applications, it is used in combination with Gardobond Additive H 7110 or Gardobond Additive H 7212 to maintain precise operating pH. Used under today’s modern finishes, the coatings developed by CrysCoat 2707 provide corrosion resistance far superior to the old technology molybdate-based iron phosphates.
CrysCoat 2707 FF is an environmentally-friendly, liquid, single-package, acidic product that cleans and produces an iron phosphate coating on iron and steel. While formulated primarily for ferrous substrates, CrysCoat 2707 FF can be used to clean aluminum, galvalume, galvanized, galvanneal and other zinc substrates prior to paint. CrysCoat 2707 FF has been specially formulated as an economical replacement for molybdate-accelerated iron phosphates which are experiencing more restrictive discharge limitations.
Chem Cote 3015 is a liquid, acidic product that cleans, produces an iron phosphate coating on iron and steel, and prepares aluminum, galvalume, galvanized, galvanneal and other zinc-coated steels for paint. Chem Cote 3015 has an organic accelerator and is free of molybdate.
Chem Cote 3024 is a liquid, acidic product that cleans, produces an iron phosphate coating on iron and steel, and prepares aluminum, galvalume, galvanized, galvanneal and other zinc-coated steels for paint. Chem Cote 3024 has an organic accelerator and is free of molybdate.
Chem Cote 3026 is a liquid, acidic product that cleans, produces an iron phosphate coating on iron and steel, and prepares aluminum, galvalume, galvanized, galvanneal and other zinc-coated steels for paint. Chem Cote 3026 has an organic accelerator and is free of molybdate.
CrysCoat 547 is a liquid, five-stage iron phosphate pre-paint treatment. Applied either by spray or immersion, the non-foaming material provides superior corrosion-resistant coatings on steel substrates. CrysCoat 547 is also applicable as a non-coating pre-paint treatment for galvanized steel, zinc, and aluminum surfaces.
CrysCoat 2147 is a liquid product formulated to simultaneously clean and prepare metals such as cold rolled steel, zinc-coated steel and aluminum for painting. The superior cleaning package in CrysCoat 2147 makes it applicable in either a 3 or 5-stage process. The high performance coatings developed by CrysCoat 2147 provide increased paint adhesion and superior corrosion resistance under today’s modern finishes.
CrysCoat 747 LTS is a liquid, single-package, acidic product that cleans, produces an iron phosphate coating on iron and steel, and prepares aluminum, galvalume, galvanized, galvanneal and other zinc-coated steels for paint. CrysCoat 747 LTS has been specially formulated to save fuel and cut processing costs by treating mixed runs of metals at energy-saving low temperatures.
Gardobond 1042 is a moderately acidic liquid iron phosphate for cleaning and phosphating steel materials. This multiple component system is applied by spray. The superior cleaning package in Gardobond 1042 makes it applicable in a 3 or 5 stage system. The high performance coatings developed by Gardobond 1042 provide increased paint adhesion and superior corrosion resistance.
Form: Liquid
Apply by: Spray
Permatreat 306A is a chlorate-accelerated iron phosphate designed to produce a dense, uniform iron phosphate coating on clean steel substrates. Typical coating weights for this product are 20 to 80 mg/sq ft (0.215 to 0.861 g/m2).
Immersion
CrysCoat 187 is a 3-stage immersion iron phosphate material for simultaneous cleaning and phosphating of steel prior to painting. It is also used for cleaning and removing light oxides from aluminum prior to conversion coating
CrysCoat 2187 is an iron phosphate material used to simultaneous clean and phosphate steel prior to painting. It is normally used in immersion processes. It can also be used to clean and remove oxide from aluminum and zinc substrates. For heavily soiled substrates, an alkaline cleaner is sometimes used ahead of CrysCoat 2187. With its robust accelerator package, CrysCoat 2187 can produce high coating weights which help it provide superior paint adhesion and corrosion resistance under today’s modern finishes. It is used in combination with CrysCoat Adjust OX and Gardobond Additive H 7212 to maintain precise operating pH.
CrysCoat 747 is a liquid, single-package, acidic product that cleans, produces an iron phosphate coating on iron and steel, and prepares aluminum, galvalume, galvanized, galvanneal and other zinc substrates for paint. Visible coatings are produced on zinc and aluminum substrates. CrysCoat 747 cuts processing costs by treating mixed runs of metals at energy-saving low temperatures. In some applications, it is used in combination with CrysCoat Adjust M or Gardobond Additive H 7212 to maintain precise operating pH.
Manual Hot High Pressure or Steam
CrysCoat 2100 SC is a liquid product formulated to simultaneously clean and prepare large parts for painting. It is designed for use in manual applications utilizing a high pressure spray or steam unit. The high performance coatings developed by CrysCoat 2100 SC provide superior corrosion resistance and increased paint adhesion under today's modern finishes. CrysCoat 2100 SC has excellent cleaning capabilities. The surfactant package was chosen to remove typical soils used in the manufacture of large parts. It has proven to have superior cleaning properties compared to the manually applied detergent iron phosphates available today. It also has been formulated to overcome flash rusting and reduce streaky coatings, both chronic problems in treating large parts.
CrysCoat 287 SC is a specially formulated, one-step prepaint treatment specifically developed for economical steam phosphating of large ferrous and other metal parts such as truck cabs. It's conveniently applied through one-man operated steam guns. Recommended is the Hurriclean Solution-Lifting Steam Gun.
Gardobond A 4961 is a liquid one step manual phosphating product formulated to simultaneously clean and prepare large parts for painting. It is designed for use in manual applications utilizing a high-pressure spray or steam unit. What makes Gardobond A 4961 unique is that it can be used without a subsequent rinse. The coating developed by Gardobond A 4961 provides increased paint adhesion under today's modern finishes.
Chem Cote 3406 is a liquid manual phosphating product formulated to simultaneously clean and prepare large parts for painting. It is designed for use in manual applications utilizing a high-pressure spray or steam unit. The iron phosphate coating developed by Chem Cote 3406 provides increased paint adhesion and corrosion resistance under today’s modern finishes.
Spray Immersion
Chem Cote 3010 is a liquid, acidic, non-detergent product that produces an iron phosphate coating on iron and steel.
CrysCoat 187 SC is specially formulated for low-cost steam phosphating — in a one-step pre-paint treatment — through steam guns such as the Hurriclean Gun.
Ferroxphate Coatings
A revolutionary conversion coating technology, Chemetall's ferroxphate coatings provide excellent paint adhesion. Called "ferroxphate" conversion coatings because of the thin, amorphous, iron-rich pre-paint conversion coating that develops on steel substrates, these products perform at near-ambient temperatures. The energy savings often exceeds the cost of the ferroxphate chemical itself.
Our ferroxphate coatings are acidic, liquid products that can be used under powder, liquid, high solids liquid, and electrocoat paints. These non-toxic chemistries can be used with both chrome and non-chrome final seals and contain no heavy metals.
Gardobond A 4920 produces a unique conversion coating on cleaned iron and steel substrates. Although small amounts of aluminum and zinc substrates may be processed with Gardobond A 4920, coatings will not be formed on these substrates.
Gardobond A 4921 is used in the pretreatment of cleaned ferrous, aluminum and zinc substrates.
Gardobond A 4923 is an acidic, liquid product used to clean and pretreat iron, steel, aluminum and zinc substrates for organic coating. Gardobond A 4923 can be used under powder, liquid, high- solids liquid and electrocoat paints. Gardobond A 4923 is used at energy-saving low temperatures by spray. Gardobond A 4923 can be used with both chrome and non-chrome final seals. Gardobond A 4923 contains no heavy metals, is HAPs-free and is non-toxic.
Ferroxphate Related Products
Gardobond Additive H 7384 is a neutral-pH, liquid spray-applied product that supplements the cleaning ability of the low-temperature ferroxphate products.